Concrete is a major building material that must be able to sustain a structure under a wide range of environmental conditions. When concrete becomes damaged, proper repair is crucial to preserving the structure’s lifespan.
Using the right patch and repair materials can help make sure that repairs are successful. Concrete Repair Cincinnati products include Portland cement mortar or grout, latex-modified Portland cement, and polymer concrete.
Cracks in concrete are not only unsightly, but they can lead to further deterioration and serious structural problems if left unchecked. It is important to identify the cause of the cracks and take steps to correct the problem before it gets worse. Repairing concrete is less expensive and quicker than replacing it, so getting the cracks repaired as soon as possible is important.
One of the most common repairs is filling in the cracks with a commercially available product. There are many different types of concrete patching products on the market, and the type you choose will depend on what your needs are. It is important to use a good-quality patching material that will bond well to the existing concrete and last as long as possible.
Another method of repairing cracks is called crack stitching, which involves placing reinforcement bars across the crack to stabilize it. This is not as effective a solution as filling and sealing the crack, but it can be used to stop active cracks from spreading and to restore some tensile strength to the concrete.
The old method of repairing cracks in concrete, mudjacking, involved mixing soil with concrete to create a “mud” that would be injected under the concrete slabs to lift them and restore their original placement. This is not as effective a method as it was in the past, but there are new products and methods being developed all the time that will improve the durability of concrete.
Sealing Cracks
Cracks in concrete need to be sealed, as they represent a pathway for water to infiltrate and cause further deterioration. Sealing can be achieved with a wide variety of products, from latex-based to polyurethane-based materials. The key to successful repairs lies in the preparation of the surface and proper application techniques.
Ensure that the crack is dry and clean before beginning the repair. Any moisture can cause additional problems and may affect the bonding process.
A few destructive and non-destructive evaluation methods can be used to determine the extent of the crack. The use of a syringe to inject a small amount of water into the crack can help you better estimate the depth of the problem and will also allow you to see how much movement is occurring along the crack. Non-destructive evaluations can include pinging the concrete with a hammer to note delaminated areas, which emit a dull sound rather than the usual hard ring that is characteristic of solid concrete.
It is important that the crack repair material be compatible with the existing concrete. The best way to do this is by using a product that contains silica, which helps ensure good adhesion. Choosing the right product also depends on the type of crack being repaired and whether it is structural or only cosmetic in nature. If the crack is structural, then an epoxy injection can be used to provide a strong, monolithic bond across the crack.
If the crack is only for cosmetic purposes, a urethane sealant will be appropriate. However, if the crack is still active (moving), then it will need to be stitched with U-shaped metal bars. This technique is a little more complex and expensive than simply drilling and filling the crack.
For small repairs, it is not unusual to use a latex product such as Sakrete Crack Filler. These are easy to use, require no mixing, and can be used for cracks up to 3/8″ deep and 1/2″ wide. For larger projects, a polyurethane-based product such as Sakrete Non-Sag Sealant is recommended. It requires a little more time to mix and apply but offers superior performance that lasts a couple of years.
Repairing Leaks
For concrete structures that have leaking cracks, the most effective method of repair is low-pressure injection. The injection of polyurethane or epoxy fills the cracks from the inside out. This is a more efficient and cost-effective method than using drain tile or patching remedies. Our sister brand, Emecole Metro, is a pioneer of this type of repair.
Leaks in slabs are caused by water intrusion into cracks, and the result is spalling, corrosion of rebar, and shear or bending forces that eventually lead to the slab’s failure. These stresses must be relieved. This is usually done by introducing drainage systems, but the best way to address leaking cracks in load-bearing concrete is by low-pressure injection.
There are many different methods for doing this. Some are quite invasive and require the slab to be lifted. Others involve digging a tunnel from the outside of the structure to the leak site. Most of these methods are temporary, as they may only provide relief for a short period of time. The most effective and least invasive way to resolve a leaking slab is by using a low-pressure crack injection system like the Emecole Metro EZ-Injector System, which can be used with both polyurethane and epoxy.
Depending on the location of the leak, a quick-setting repair mortar can be used to close up the cracks. These are cement-based materials that can be troweled off to create a smooth surface, making the repairs less obvious.
The concrete should be clean before any repair material is applied. This can be accomplished by sandblasting or shotblasting, but it should only be done in the areas that will receive the repair material. It is important that the concrete be free from oil, dust, and other contaminants before the injection process begins.
Another method is to use a hydraulic grout product that can be poured into the chase. This is a product that uses crystalline technology to react to any water ingress and fill the concrete’s capillary pores and micro-cracks. This will stop water and waterborne chemicals from passing through the cracks, even under high hydrostatic pressure.
Repairing Slabs
Concrete is a sturdy material that’s used for driveways, patios, and indoor floors. But like anything else, it will wear down over time. It’s important to know the signs of concrete slab damage so you can act quickly to repair it.
Cracks are one of the most common signs that a slab needs to be repaired. They’re caused by a variety of reasons, from shrinkage to the support of a load that the slab wasn’t designed for. Small shrinkage cracks are a minor concern, while bigger settlement cracks can lead to serious structural issues in your home.
Slabs can also sink for several reasons, including water pooling under the surface and not draining properly, soil compression, erosion, and more. A sunken slab is a huge safety concern for your family and guests, as it creates a trip-and-fall hazard. It can also damage cars and other outdoor equipment.
If your concrete slab has sunk, you can try to raise it by pouring another slab or digging out the old one and replacing it. However, this is a costly and labor-intensive project. It can take over a week to replace the concrete, and you will need to wait 28 days to use it again.
For a faster and more cost-effective solution, you can try a method called polyurethane foam injection, or polyjacking. It involves injecting a slurry of expandable polyurethane under the slab to lift it back up. This will not only save you the time and money of removing and replacing the slab, but it will also prevent the slab from settling again in the future.
